Mains Slave Switcher II

As a guide, a one-inch reed switch with 40 turns reliably switched on with the current flowing through a 150-watt lamp (approx. 625 mA) but larger reeds may require more turns. If the master appliance draws less current (which is unlikely with power tools) more turns will be required. The reed switch is used to switch on transistor T1 which in turn switches the relay RE1 and powers the slave appliance. Since reed switches have a low mechanical inertia, they have little difficulty in following the fluctuations of the magnetic field due to the alternating current in the coil and this means that they will switch on and off at 100 Hz.

Circuit diagram:

Mains Slave Switcher II Circuit Diagram

C3 is therefore fitted to slow down the transistor response and keep the relay energised during the mains zero crossings when the current drawn by the appliance falls to zero and the reed switch opens. C1 drops the mains voltage to about 15 V (determined by zener diode D1) and this is rectified and smoothed by D2 and C2 to provide a d.c. supply for the circuit. The relay contacts should be rated to switch the intended appliance (vacuum cleaner) and the coil should have a minimum coil resistance of 400 R as the simple d.c. supply can only provide a limited current. C1 drops virtually the full mains voltage and should therefore be a n X2-class component with a voltage rating of at least 250V a.c.

Warning:

The circuit is by its nature connected directly to the mains supply. Great care should therefore be taken in its construction and the circuit should be enclosed in a plastic or earthed metal box with mains sockets fitted for the master and slave appliances.

Author: Elektor - Copyright: Elektor Electronics Magazine

Source : www.extremecircuits.net

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Mains Manager

Very often we forget to switch off the peripherals like monitor, scanner, and printer while switching off our PC. The problem is that there are separate power switches to turn the peripherals off. Normally, the peripherals are connected to a single of those four-way trailing sockets that are plugged into a single wall socket. If that socket is accessible, all the devices could be switched off from there and none of the equipment used will require any modification. Here is a mains manager circuit that allows you to turn all the equipment on or off by just operating the switch on any one of the devices; for example, when you switch off your PC, the monitor as well as other equipment will get powered down automatically.

You may choose the main equipment to control other gadgets. The main equipment is to be directly plugged into the master socket, while all other equipment are to be connected via the slave socket. The mains supply from the wall socket is to be connected to the input of the mains manager circuit. The unit operates by sensing the current drawn by the control equipment/load from the master socket. On sensing that the control equipment is on, it powers up the other (slave) sockets. The load on the master socket can be anywhere between 20 VA and 500 VA, while the load on the slave sockets can be 60 VA to 1200 VA. During the positive half cycle of the mains AC supply, diodes D4, D5, and D6 have a voltage drop of about 1.8 volts when current is drawn from the master socket.

Diode D7 carries the current during negative half cycles. Capacitor C3, in series with diode D3, is connected across the diode combination of D4 through D6, in addition to diode D7 as well as resistor R10. Thus current pulses during positive half-cycles, charge up the capacitor to 1.8 volts via diode D3. This voltage is sufficient to hold transistor T2 in forward biased condition for about 200 ms even after the controlling load on the master socket is switched off. When transistor T2 is ‘on’, transistor T1 gets forward biased and is switched on. This, in turn, triggers Triac 1, which then powers the slave loads. Capacitor C4 and resistor R9 form a snubber network to ensure that the triac turns off cleanly with an inductive load.

LED1 indicates that the unit is operating. Capacitor C1 and zener ZD1 are effectively in series across the mains. The resulting 15V pulses across ZD1 are rectified by diode D2 and smoothened by capacitor C2 to provide the necessary DC supply for the circuit around transistors T1 and T2. Resistor R3 is used to limit the switching-on surge current, while resistor R1 serves as a bleeder for rapidly discharging capacitor C1 when the unit is unplugged. LED1 glows whenever the unit is plugged into the mains. Diode D1, in anti-parallel to LED1, carries the current during the opposite half cycles. Don’t plug anything into the master or slave sockets without testing the unit.

If possible, plug the unit into the mains via an earth leakage circuit breaker. The mains LED1 should glow and the slave LED2 should remain off. Now connect a table lamp to the master socket and switch it ‘on’. The lamp should operate as usual. The slave LED should turn ‘on’ whenever the lamp plugged into slave socket is switched on. Both lamps should be at full brightness without any flicker. If so, the unit is working correctly and can be put into use.

Note:

1. The device connected to the master socket must have its power switch on the primary side of the internal transformer. Some electronic equipment have the power switch on the secondary side and hence these devices continue to draw a small current from the mains even when switched off. Thus such devices, if connected as the master, will not control the slave units correctly.
2. Though this unit removes the power from the equipment being controlled, it doesn’t provide isolation from the mains. So, before working inside any equipment connected to this unit, it must be unplugged from the socket.

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Mains Slave Switcher

There are many situations where two or more pieces of equipment are used together and to avoid having to switch each item on separately or risk the possibility of leaving one of them on when switching the rest off, a slave switch is often used. Applications which spring to mind are a computer/printer/scanner etc or audio amplifier/record deck/tuner combinations or perhaps closest to every electronics enthusiast’s heart, the work bench where a bench power supply/oscilloscope/soldering iron etc are often required simultaneously.

The last is perhaps a particularly good example as the soldering iron, often having no power indicator, is invariably left on after all the other items have been switched off. Obviously the simplest solution is to plug all of the items into one extension socket and switch this on and off at the mains socket but this is not always very convenient as the switch may be difficult to reach often being behind or under the work bench. Slave switches normally sense the current drawn from the mains supply when the master unit is switched on by detecting the resulting voltage across a series resistor and switching on a relay to power the slave unit(s).

This means that the Live or Neutral feed must be broken to allow the resistor to be inserted. This circuit, which is intended for switching power to a work bench when the bench light is switched on, avoids resistors or any modifications to the lamp or slave appliances by sensing the electric field around the lamp cable when this is switched on. The lamp then also functions as a ‘power on’ indicator (albeit a very large one that cannot be ignored) that shows when all of the equipment on the bench is switched on.

The field, which appears around the lamp cable when the mains is connected, can be sensed by a short piece of insulated wire simply wrapped around it and this is amplified by the three stage amplifier which can be regarded as a single super-transistor with a very high gain. The extremely small a.c. base current results in an appreciable collector current which after smoothing (by C3) is used to switch on a relay to power the other sockets. Power for the relay is obtained from a capacitor ‘mains dropper’ that generates no heat and provides a d.c. supply of around 15 volts when the relay is off.

Circuit diagram:

Mains Slave Switcher Circuit Diagram

The output current of this supply is limited so that the voltage drops substantially when the relay pulls in but since relays require more current to operate them than they do to remain energized, this is not a problem. Since the transistor emitter is referenced to mains Neutral, it is the field around the mains Live which will be detected. Consequently, for correct operation the Live wire to the lamp must be switched and this will no doubt be the case in all lamps where the switch is factory fitted. In case of uncertainty, a double-pole switch to interrupt both the Live and Neutral should be used.

The sensitivity of the circuit can be increased or decreased as required by altering the value of the T2 emitter resistor. The sensing wire must of course be wrapped around a section of the lamp lead after the switch otherwise the relay will remain energized even when the lamp has been switched off. The drawing shows the general idea with the circuit built into the extension socket although, depending on the space available an auxiliary plastic box may need to be used.

Warning:

The circuit itself is not isolated from the mains supply so that great care should be taken in its construction and testing. The sensor wire must also be adequately insulated and the circuit enclosed in a box to make it inaccessible to fingers etc. when it is in use.

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